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Turnkey · whole line delivery

Automatic
Blister Packaging Line

From forming and die cutting through card feeding, hot pressing, high-frequency sealing, barcode inspection and unload with dust removal — the whole line is sequenced and runs to one cycle. This is our reference turnkey product: the process framework stays the same, the details are built to your product.

Blister LineRunning on a customer site

WHY TURNKEY

A packaging line is won
on cycle time and stability

Packaging is the last step before the product ships and the easiest one to bottleneck: manual loading sets the pace of the whole line, and sealing temperature and pressure decide appearance and seal integrity. Turnkey means every station is designed and commissioned to the same cycle — instead of a row of machines waiting on each other.

  • Full process — forming → die cutting → loading → card feed → hot press → high-frequency sealing → barcode inspection → unload and dust removal
  • Designed to one cycle — stations configured against the same takt time, not bolted together
  • Inspection and data — laser marking, CCD / barcode inspection configured as required
  • Turnkey delivery — planning, layout, equipment, installation, commissioning and training in one scope
Manual packaging vs automatic line
ItemBy handBy machine
Cycle timeSet by hand speedOne cycle across the line
ConsistencySeal appearance variesTemperature and pressure fixed
LabourGrows linearly with outputFixed crew watching the line
DataWritten by handMarked, inspected, traceable
ScalingMore people, more floorAdjust the cycle or add stations

SPEC & CONFIGURATION

Scope & configuration

Output, cycle time and dimensions depend on your part, so we don't publish estimates. Firm figures are quoted at proposal stage against your actual workpiece.

ProductsBlister-packed goods: toys, hardware, household items, small appliance parts
ProcessForming, die cutting, loading, card feed, hot pressing, high-frequency sealing, barcode inspection, unload and dust removal
Line sizeCustom to product and building conditions
InspectionLaser marking / barcode inspection / CCD, configured as required
ControlPLC + touchscreen, recipes stored per product
CrewSet by station count and automation level, agreed at proposal stage
Scope of deliveryPlanning / layout / equipment / installation / commissioning / training / after-sales
Output / cycle / footprintCalibrated to product and blister design; firm figures at proposal stage

DELIVERY & ACCEPTANCE

Delivery and acceptance

01

Scope confirmed first

Part dimensions, target output, existing process and site conditions are agreed before the machine is configured.

02

Pre-acceptance at our plant

You test with your own parts and approve cycle time and finished quality before shipment.

03

Installation on site

We install, tune the parameters, and run it until it produces steadily.

04

Training and support

Operator and maintenance training; long-term technical support, on site when needed.

RELATED EQUIPMENT

Other stations in the line

FAQ

What customers ask us most

These are the questions that actually come up on calls and on site. Answers describe how we really work, including what we can't do.

What exactly does "turnkey line delivery" include?

Not just equipment. How forming, die cutting, stacking, carding and inspection connect; where the line sits; how the cycle is balanced; where people stand to take parts off — all of that is drawn. We install, commission and train on site, and we only leave once it produces steadily.

We have many specifications and small batches. Is a full line right for us?

Work out changeover cost first. A line suits one or a few specifications running for a long stretch; if you change the mould every three days, changeover eats the efficiency a line is supposed to give you. In our experience the order volume must at least sustain a mould change once a week — if it can't, start with a single machine or a semi-automatic station rather than forcing a full line.

How fast does a line run?

It depends on station count and product size. A configuration we have built runs 18 stations on a blister 190 × 110 × 93 mm at roughly 700 pieces per hour. Give me your output target and I'll work back through station count and cycle time — the same line running a different product or size will produce a different number, so one figure on its own means nothing.

How do you judge blister quality?

Against what your customer demands. Appearance (whitening, flow marks, uneven wall, offset), dimensions and seal strength have to be agreed first — the quality standard is the precondition for planning the line. Until the standard is settled, station count and cycle time can't be pinned down. The inspection method follows the cost of a defect: cheap to scrap, sample by hand; expensive, add vision or inline inspection.

What kinds of line have you built?

Blister packaging lines for toys, household goods, hardware and food, including deliveries to overseas factories. Specific customers and site conditions don't belong on a public page — we can talk in person, or I can send you line video, which beats reading text.

Roughly what does a line cost?

Driven by station count, cycle time and whether you need inspection and cartoning; the spread is wide — a semi-automatic line and a fully automatic line are different orders of magnitude. Send product size, target output and your current process and I'll come back with a concept and a price range before we get into detail.

Can we see a line that is running?

Yes. We have video of lines in production, and sites we can take you to (with notice, out of courtesy to the customer). Blister lines only show half of themselves in video — it's better to watch one running.

Who maintains the line once it runs?

Daily checks and cleaning are done by your operators; we supply the check sheet. Mould changes, air circuit and temperature control faults we support remotely or on site. A line has many parts, so maintenance responsibilities get itemised at acceptance — one by one, in writing.

GET IN TOUCH

Tell us about your line

Send the product type, part dimensions, target output and your current process. We come back with cycle time and layout thinking first, then a proposal and price range.

Contact

Johnny Liao

Email

leaojun@gmail.com

WhatsApp

+852 6440 1715

Replies within one business day.

Or email leaojun@gmail.com — reply within one business day